SAM Cases

Bespoke Services

Custom Foam Interiors

At SAM Cases, we understand that a case is only as good as the protection solution on the inside. We have the infrastructure and knowledge to provide custom foam interiors for all size cases using various different manufacturing processes.

Our offering consists of the possibility to manufacture using CNC machining, water jet cutting and die cutting, all designed using our in-house CAD systems.

These engineering processes, in collaboration with material technologies such as closed cell Plastazote foam and expanded polystyrene, provide the highest-level protection available on the market.

The endless possibilities include inserts that use anti-static foam, clean room environment nylon, as well as vac-formed inserts, the only limit is your imagination.

Custom foam inserts are used for all kinds of applications and industries. Over the years SAM Cases have worked with a wide range of organisations - from football clubs requiring medical equipment solutions, to sales and marketing teams needing product sample cases whilst on the move.

case foam interior

Custom Plastic Cases

A custom foam insert inside a plastic case is a great way to present samples to your customers. Foam inserts can be incorporated into the base and/or lid of the case and we can use coloured foam that complements the outer shell. Combine this with graphics inside or outside the case and you'll make a strong impact in any sales or presentation situation. Larger sample cases such as the WAG Heavy case, Excellent cases and larger SPI case models are often used to store tools and instruments and carry heavier equipment; a bespoke foam insert will help keep your equipment well-protected.

Custom Waterproof Cases

Waterproof cases such as Peli, Storm and Explorer are renowned for offering greater protection against the elements. It's important that this added protection outside the case is matched with suitable protection inside it. That's why custom foam inside your Peli or Explorer case is a much better option than the standard foam that usually ships with these cases, as it offers a much more precise, snug fit around your equipment, helping to keep it safe and secure. Custom foam also provides more opportunities for branding and allows for techniques such as colour contrasting, with the top section of foam a different colour to the cavities - particularly useful for waterproof cases that hold tools and instruments.

Custom Flight & Satin Cases

Flight Cases such as hand trunks and road trunks typically hold quite large or bulky equipment that needs to be protected while in transit. Custom foam plays a vital role in keeping everything in place over those long and repeated journeys. At SAM Cases we design the optimum configuration of foam to protect your equipment and provide easy access so that your gear arrives intact and ready to go.

Custom Heavy Duty Cases

Heavy duty cases and containers such as rack mount cases and stackable ISP2 cases and Mobile Military from Peli-Hardigg™ are used by those with the most demanding shipping and storage needs. They're often deployed to protect the most sensitive operational equipment in the harshest of conditions. While the cases themselves do a sterling job of resisting shocks and impacts from the outside, custom foam plays a vital role in keeping everything safely in place on the inside. The size of these cases makes them ideal for multiple levels of foam, increasing the usefulness of the case.

If any of the above custom interiors catch your eye and you'd like to discuss having something similar, whether it's for presentation, transport or storage, get in touch today.

"SAM Cases have been experts in the field of designing, manufacturing, and providing service for its customers for over 25 years. Their knowledge, experience and versatile capabilities make them the UK's leading custom/bespoke manufacturer of case solutions."

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